As a professional cycling apparel supplier, we understand that modern cycling apparel is not just a category of “sports equipment”, but also a fusion of technology and aesthetics.
In 2024, the global cycling apparel market has reached US$1.2 billion, of which 92% of high-performance cycling apparel relies on technological breakthroughs in synthetic fabrics – from aerodynamic weaving in racing arenas to recycled polyester fibers for urban commuting, synthetic materials are reshaping the cycling experience with millimeter-level engineering precision.This article will analyze in depth what fabrics cycling clothes are made of and how to choose cycling clothes.
What Fabric Are Cycling Clothes Made Of?
|
Fabric Type |
Key Properties |
Common Use Case |
Notable Drawback |
|
Polyester |
Moisture-wicking, fast-drying |
All-season jerseys |
Varies in quality |
|
Nylon (Polyamide) |
Strong, soft, durable |
Reinforced/multi-sport |
Less breathable, higher price |
|
Elastane (Lycra) |
Stretch, shape retention |
Most performance jerseys |
Low breathability in excess |
|
Mesh |
Maximum breathability |
Summer, road cycling |
Prone to snags |
|
Fleece |
Insulating, warm (thin/thick) |
Winter cycling |
Bulk, limited airflow |
|
Merino Wool |
Odor-resistant, temp regulation |
All seasons, base layers |
Price, less stretchy |
|
Plaid |
Durable, snag-resistant |
MTB, rugged rides |
Less breathable |
Main synthetic fabrics used in cycling clothing
- Polyester: 60-80% in standard jerseys, up to 100% in racing models
- Elastane/Spandex: 10-20% for compression fit
- Nylon/Polyamide: 10-30% in premium durability-focused designs
Polyester: The Workhorse of Cycling Apparel
Technical Advantages
- Moisture Management: 2.73mL/h evaporation rate (100% polyester) vs. 1.2mL/h for cotton (source: MITI textile lab)
- Weight Efficiency: 90-120gsm fabrics reduce wind resistance by 18%
- Sustainability Shift:REPREVE® recycled polyester: 1 jersey = 5 plastic bottles recycled, UV protection (UPF 50+) and antimicrobial coatings now standard in 65% of premium jerseys
Fabric Innovations by Brand
| Brand | Innovation | Performance Impact |
|---|---|---|
| MITI (Italy) | AirFlow™ mesh technology | 25% improved breathability |
| Carvico | VITA PLANA® compression knit | 30% better muscle support |
| Castelli | NanoFlex® water-repellent | 90% splash resistance |
Elastane: The Science of Compression Fit
Engineering the Perfect Blend
- Optimal Stretch Ratio: 85% polyester + 15% elastane achieves:4-way stretch for unrestricted movement:90% recovery rate to maintain fit after 100+ washes
- Common Misconception: >20% elastane reduces breathability by 40% (tested by Cycling Weekly)
Application Scenarios
- Race Jerseys: 18-20% elastane for aerodynamic fit
- Gravel/Casual: 10-12% elastane for comfort-stretch balance
Nylon: Premium Durability & Functionality
Nylon vs. Polyester: Key Differences
| Feature | Nylon (Polyamide) | Polyester |
|---|---|---|
| Tensile strength | 20% higher | Better moisture-wicking |
| Abrasion resistance | 35% better | Lighter weight |
| Cost premium | 25-30% higher | More cost-effective |
Strategic Use Cases
- Reinforced Areas: Nylon panels on shoulder seams (2x tear resistance)
- Cold Weather: Nylon-polyester blends retain warmth 15% better than pure polyester
Merino Wool：Natural Fabrics
Core Advantages
- Exceptional Temperature Regulation
- Superior Moisture Management & Quick-Drying
- Natural Odor Resistance & Comfort
- Competitive Edge of Hybrid Fabrics
Enhanced Cost-Effectiveness & Durability
- Blending with polyester/nylon reduces the high cost of pure Merino while improving abrasion resistance. Jerseys withstand frequent machine washing and heavy use, appealing to avid cyclists.
- Key selling point: “Natural comfort meets industrial durability.”
Fabric Blends & Performance Optimization
Seasonal Blend Recommendations
| Season | Optimal Blend | Technical Benefits |
|---|---|---|
| Summer | 90% polyester + 10% elastane | 40% faster drying |
| Winter | 70% polyester + 20% nylon + 10% elastane | 30% better heat retention |
| All-Season | 80% recycled polyester + 15% elastane + 5% nylon | Balanced durability & stretch |
Design Innovations
- Laser-Cut Mesh Panels: Precision ventilation in high-sweat zones (underarms, back)
- Aerodynamic Weaves: Dimpled fabrics reduce drag by 8% (proven in wind tunnel tests)
Sustainability: The New Industry Standard
Eco-Friendly Materials Progress
- Reduces water usage by 54% vs. virgin polyester
- Lowers carbon footprint by 32%
Circular economy practice
- Castelli ReCycletm: old cycling clothing is recycled into new fabrics
- Consumers who participate can get a 20% discount on new clothing, and the recycling volume will reach 12 tons in 2024
- Low-carbon production: Italian factories use 100% solar energy, and the dyeing process saves 70% of water
Technical Guide for Purchasing Cycling Clothes
Four-step Fabric Identification Method
- Check the ingredient list: Racing models are recommended to contain 85%+ polyester fibers, while casual models are acceptable to contain 70%+ recycled polyester
- Test elasticity: After horizontal stretching, the fabric will fully rebound within 10 seconds, indicating a high-quality spandex ratio
- Test breathability: Cover the mouth and nose for breathing, and the inside of the fabric will be filled with fog within 5 seconds, indicating that the fabric is qualified
- Check certification: OEKO-TEX® Standard 100 or GRS Global Recycling Standard Logo
2025 Technology Trend Outlook
- Bio-based polyester: biodegradable polyester fiber made from sugarcane, with a high-end penetration rate expected to reach 15% in 2025
- Intelligent temperature control fiber: Cycling clothing containing phase change materials can automatically adjust the body temperature within a 5°C temperature difference
- 3D printing seamless technology: reduces seam friction, and the application rate of top brands is expected to increase to 30%
Conclusion
Modern jerseys are truly advanced,some use recycled polyester. This material turns plastic bottles into high-performance gear. Other jerseys use smart fibers. These fibers can adjust to your body’s temperature.These advancements are fantastic. I am most excited that sustainability and performance now work together. I believe this is a significant step forward. So, when you put on your cycling jersey next, I suggest you think about this: you’re wearing something that shows many years of new ideas. These ideas help you ride faster and stay cooler. Plus, they help protect our planet.
We welcome custom cycling apparel from cycling brands and professional teams. Please feel free to contact us at berunwear.com or [email protected] to discuss your requirements.
