The activewear industry has been experiencing a significant surge in recent years, with consumers embracing a more active and health-conscious lifestyle. As a startup in this thriving industry, it is crucial to understand the manufacturing process to maintain an edge over competitors. From selecting the right materials to ensuring efficient production, here are some invaluable tips for startups looking to succeed in the activewear market.

The Growing Market for Activewear Startups

The market for activewear startups is on the rise as more people prioritize health and fitness in their daily lives. These startups offer a range of stylish and functional activewear options for consumers looking to stay active and comfortable while working out. With the increasing popularity of athleisure fashion, activewear startups are tapping into a growing demand for versatile and trendy workout attire.

Consumers are looking for activewear that not only performs well during workouts but also looks good for everyday wear. This has created a niche market for activewear startups to cater to the needs of fashion-conscious fitness enthusiasts. With the rise of social media influencers promoting a healthy and active lifestyle, activewear startups have a unique opportunity to reach a wider audience and establish themselves as key players in the growing activewear market.

Key Considerations Before Starting the Manufacturing Process

Key Considerations Before Starting the Manufacturing Process

1. Design and product development

Design and product development are crucial steps in the manufacturing process. It is important to have a clear understanding of the product requirements and specifications before moving forward. This includes creating detailed drawings, prototypes, and testing to ensure the product meets the desired standards.

2. Sourcing materials and suppliers

Sourcing materials and suppliers is another important aspect of manufacturing. It is essential to find reliable suppliers who can provide high-quality materials at a competitive price. This may involve conducting research, negotiating contracts, and establishing relationships with suppliers to ensure a smooth production process.

3. Cost analysis and budgeting

Cost analysis and budgeting are essential to determine the financial feasibility of the manufacturing process. This includes calculating the cost of materials, labor, equipment, and overhead expenses to establish a budget for the project. It is important to carefully monitor expenses and make adjustments as needed to stay within budget.

4. Quality control and compliance standards

Quality control and compliance standards are critical to ensure that the manufactured products meet the required specifications and comply with industry regulations. This may involve implementing quality control measures, conducting inspections, and testing the products to ensure they meet the desired standards. It is important to prioritize quality and compliance to build a strong reputation and maintain customer trust.

Steps in the Manufacturing Process for Activewear Startups

Here are the steps of the process:

  1. Pattern making and prototyping: This step involves creating patterns based on design specifications. Prototyping follows, where a sample garment is created to test the fit and functionality of the design before mass production begins.
  2. Fabric cutting and sewing: Once the patterns are finalized, the next step is fabric cutting and sewing. Fabrics are laid out according to the patterns and cut to size. Skilled workers then sew the pieces together to form the final garment.
  3. Printing, labeling, and packaging: This step involves adding any desired prints or graphics to the activewear, attaching labels with branding and care instructions, and packaging the finished products for shipping or retail display.
  4. Quality assurance and testing: The final step in the manufacturing process is quality assurance and testing. This involves inspecting the garments for any defects or inconsistencies in stitching, fit, or print quality. Additionally, testing may be conducted to ensure that the activewear meets industry standards for performance, such as moisture-wicking capabilities or stretch recovery.

Choosing the Right Manufacturing Partner

Choosing the Right Manufacturing Partner

Factors to consider when selecting a manufacturer

Selecting the right manufacturing partner is a critical decision for any business, and several factors must be carefully considered in the process. Firstly, it’s essential to assess the manufacturer’s experience, expertise, and capacity to meet your specific production needs. This involves evaluating their equipment, technology, workforce skills, and quality control processes to ensure they can deliver the required standards consistently.

Evaluating potential partners’ capabilities and reliability

Reliability is another crucial factor. A reliable manufacturer should have a proven track record of meeting deadlines, maintaining product quality, and providing transparent communication throughout the production process. It’s important to seek references and conduct site visits to gain a comprehensive understanding of their reliability and performance.

Negotiating terms and agreements

When negotiating terms and agreements with a potential manufacturing partner, it’s crucial to clearly outline expectations, quality standards, pricing, and delivery schedules. Both parties should agree on key performance indicators, payment terms, and contingencies for potential issues that may arise during production. Additionally, intellectual property protection and confidentiality clauses should be carefully addressed to safeguard proprietary information.

Best Chinese Activewear Manufacturer for Startups:

Looking for the best Chinese activewear manufacturer for your startup? Look no further than! With over 15 years of experience in sportswear customization, Berunwear is the most trusted custom sportswear supplier and manufacturer in the industry. Offering high-quality products at the best prices, their strong manufacturing capabilities and expertise in the latest printing and fabric technologies ensure that you get top-notch activewear for your brand.

Berunwear’s business spans fabric and trims supplying, sample development, bulk production, sportswear quality inspection, and international logistic solutions. Their diverse range of products includes Teamwear, Activewear, Cycling clothes, Running Apparel, Sublimated Jerseys, Event wear, and more. Moreover, they also provide private label services and can create footwear based on your specific designs and requirements. With extensive experience in exporting sportswear to various countries and regions including the United States, Canada, Australia, and Europe, Berunwear is the ideal partner for startups looking to establish their activewear brand on a global scale.


In an industry as competitive as activewear, startups must pay meticulous attention to their manufacturing process to stand out from the crowd. By carefully selecting materials, optimizing production techniques, and prioritizing quality control, these startups can position themselves as trustworthy and innovative brands. With these tips in mind, aspiring entrepreneurs can confidently embark on their journey and make a lasting impact in the ever-evolving world of activewear.