The activewear market is booming, and the demand for high-quality workout clothes is on the rise. As a result, many businesses are searching for reliable activewear manufacturers and suppliers to partner with. In this post, we’ll highlight the top 10 activewear manufacturers in the USA, helping you make informed decisions for your business.

Growing Demand for High-quality, Stylish, and Functional Activewear

The demand for high-quality, stylish, and functional activewear has soared in recent years. People are not only using these garments for exercise and sports but also for casual wear and social events. It’s not just about the functionality anymore; style and fashion play significant roles. As consumers seek versatile clothing that keeps up with their busy lifestyles, activewear has become a staple in many wardrobes. This trend is driven by the rise in health consciousness and the popularity of athleisure fashion.

Manufacturers are responding by innovating with materials and designs that offer better performance and comfort. Features like moisture-wicking fabrics, breathability, and stretchability are becoming standard. At the same time, aesthetics are not being overlooked. Vibrant colors, attractive patterns, and flattering cuts are being carefully integrated to make activewear appealing for both the gym and daily life. This combination of functionality and style is making activewear increasingly popular among a wide range of consumers.

Criteria for Selecting the Best Activewear Manufacturer

Criteria for Selecting the Best Activewear Manufacturer

Here are the key criteria for choosing the best activewear supplier:

  • High-Quality Fabrics: The best fabrics for activewear are typically those that provide breathability, moisture-wicking, and flexibility. Materials like polyester, nylon, and spandex are popular because they retain shape and support high-intensity activities. Moreover, high-quality fabrics ensure that activewear withstands frequent washing and wear, maintaining its look and feel over time.
  • Customization Techniques: A top-notch activewear manufacturer offers a variety of customization techniques to meet diverse client needs. This includes options like screen printing, embroidery, and sublimation. Screen printing is cost-effective for large orders, while embroidery adds a high-end touch, making it suitable for logos and brand marks. Sublimation is excellent for vibrant, full-color designs that do not fade or peel. 
  • Flexible Order Quantities: The best manufacturers provide options catering to small and large orders, making it easier for companies to manage inventory and budget constraints. This flexibility supports businesses in scaling operations smoothly without excessive upfront investments.
  • Eco-Friendly Solutions: Manufacturers that offer eco-friendly solutions help brands appeal to environmentally conscious consumers. This includes the use of recycled materials, organic cotton, or sustainable practices like water conservation and reduced chemical usage in production. Eco-friendly activewear not only minimizes environmental impact but also markets a brand as responsible and conscientious.
  • Rapid Turnaround Times: The ability to quickly move from design to production to delivery enables brands to capitalize on trends and meet customer demands effectively. The best activewear manufacturers have streamlined processes and reliable supply chains that ensure speedy production without compromising on quality. This rapid response is particularly crucial when replenishing popular items or launching new products.
  • Personalized Customer Support: Exceptional customer service is indispensable, especially when dealing with customized products. An activewear manufacturer that offers personalized customer support can significantly enhance the client experience. This includes dedicated account management, transparent communication about production progress, and post-sale services.

Overview of the Activewear Market in the USA

The activewear market in the USA has been experiencing robust growth, propelled by increasing health awareness and a shift towards casual, versatile clothing suitable for both exercising and everyday activities. Statistics reveal a steady increase in market size, with projections suggesting continued expansion in the coming years. Key regions that stand out in activewear manufacturing include California, New York, and North Carolina, which are home to numerous leading companies that specialize in high-quality activewear production.

These areas benefit from a concentration of skilled labor, advanced manufacturing facilities, and proximity to major distribution channels. U.S. companies tend to favor materials that combine functionality with comfort, such as moisture-wicking fabrics, stretchable blends, and sustainable materials like recycled polyester and organic cotton. In terms of styles, there is a clear preference for items that offer versatility, including leggings, yoga pants, and technical outerwear, often incorporating seamless technology and compression features to enhance performance and appeal.

Top 10 Activewear Manufacturers & Workout Clothes Suppliers in the USA

1. Berunwear: Best Activewear Manufacturer Overall

Berunwear: Best Activewear Manufacturer Overall

Berunwear is a leading activewear manufacturer that offers a wide range of high-quality, comfortable, and stylish workout clothes for men and women. With a focus on innovation and sustainability, Berunwear uses eco-friendly materials and cutting-edge technology to create performance-driven apparel that meets the needs of athletes and fitness enthusiasts alike. From yoga pants to running shorts, Berunwear’s products are designed to keep up with the most demanding workouts.

Pros:

  • Wide range of products for different activities and preferences.
  • Eco-friendly materials and sustainable manufacturing practices.
  • High-quality construction for durability and comfort.
  • Stylish designs that appeal to both men and women.

Cons:

  • Limited customization options for individual consumers.
  • May not be as affordable for small businesses or teams.

2. Augusta Sportswear: Customizable Performance Apparel

Augusta Sportswear: Customizable Performance Apparel

Augusta Sportswear is a renowned activewear manufacturer that specializes in customizable performance apparel for teams, schools, and businesses. With a vast range of fabrics, colors, and styles to choose from, Augusta Sportswear allows customers to create unique and personalized workout clothes that reflect their brand identity. From moisture-wicking tees to compression leggings, Augusta Sportswear’s products are designed to perform and impress.

Pros:

  • Unlimited customization options for teams and businesses.
  • High-quality fabrics and construction for durability and comfort.
  • Fast turnaround times for custom orders.
  • Competitive pricing for bulk orders.
  • Wide range of products for different activities and preferences.

Cons:

  • Minimum order quantities may be high for small businesses or individuals.
  • Limited eco-friendly options.

3. Russell Athletic: Quality, Comfort, Affordability

Russell Athletic: Quality, Comfort, Affordability

Russell Athletic is a trusted activewear manufacturer that has been providing high-quality, comfortable, and affordable workout clothes for over 100 years. With a focus on innovation and customer satisfaction, Russell Athletic offers a wide range of products for men, women, and youth, including team uniforms, performance apparel, and casual wear. From classic tees to modern leggings, Russell Athletic’s products are designed to meet the needs of athletes and fitness enthusiasts at all levels.

Pros:

  • High-quality construction for durability and comfort.
  • Affordable pricing for high-performance apparel.
  • Trusted brand with a long history of customer satisfaction.
  • Easy online ordering and shipping.

Cons:

  • May not be as stylish as some other brands.

4. Badger Sportswear: Functional Performance Fashion

Badger Sportswear: Functional Performance Fashion

Badger Sportswear aligns functionality with the latest fashion trends in the sports apparel industry. Their offerings are characterized by vibrant designs and functional materials that support athletic performance. The brand is particularly noted for integrating moisture-wicking fabrics and antimicrobial properties into its apparel, appealing to both fashion-conscious athletes and those looking for high-performance gear.

Pros:

  • Fashion-forward designs.
  • Incorporates advanced fabric technologies.
  • Focus on athletic performance.

Cons:

  • Fashionable options might come at a higher price point.
  • May not cater as broadly to conservative tastes.

5. Alleson Athletic: Tailored Sports Uniforms and Gear

Alleson Athletic: Tailored Sports Uniforms and Gear

Alleson Athletic specializes in providing tailor-made sports uniforms and gear for teams across various sports. With a focus on quality, comfort, and style, Alleson Athletic offers a wide range of products, including custom uniforms, performance apparel, and equipment. From baseball jerseys to soccer shorts, Alleson Athletic’s products are designed to meet the unique needs of each sport and team.

Pros:

  • High-quality construction for durability and comfort.
  • Unlimited customization options for teams and businesses.
  • Wide range of products for different sports and activities.
  • Competitive pricing for high-quality uniforms and gear.
  • Fast turnaround times for custom orders.

Cons:

  • May not be as affordable for small businesses or individuals.

6. Champro Sports: Innovative Affordable Sports Gear

Champro Sports: Innovative Affordable Sports Gear

Champro Sports has been providing innovative and affordable sports gear to athletes and teams across the United States for over 25 years. With a focus on delivering high-quality products at competitive prices, Champro Sports has established itself as a trusted partner for sports teams, schools, and individual athletes. Their product range includes jerseys, pants, shorts, and accessories for various sports such as football, basketball, baseball, and soccer.

Pros:

  • Affordable prices without compromising on quality.
  • Wide range of products for various sports and teams.
  • Quick turnaround times for custom orders.
  • Excellent customer service and support.

Cons:

  • Some customers have reported inconsistent fabric quality.

7. Teamwork Athletic Apparel: Custom Teamwear Excellence

Teamwork Athletic Apparel: Custom Teamwear Excellence

Teamwork Athletic specializes in custom team wear solutions for schools, clubs, and organizations. With a focus on delivering high-quality, customized apparel, Teamwork Athletic Apparel has built a reputation for excellence in the industry. Their product range includes jerseys, hoodies, hats, and accessories for various sports and activities. They offer a range of fabrics, colors, and designs to cater to the unique needs of each team.

Pros:

  • Unparalleled customization options for teams and organizations.
  • High-quality products with durable construction.
  • Fast and reliable shipping options.

Cons:

  • Higher prices compared to other manufacturers.
  • Minimum order quantities may be restrictive for small teams.

8. High Five Sportswear: Stylish Functionality for Athletes

High Five Sportswear: Stylish Functionality for Athletes

High Five Sportswear is a cutting-edge activewear manufacturer that combines style and functionality to deliver high-performance sportswear for athletes. With a focus on innovation and comfort, High Five Sportswear offers a range of products that cater to the unique needs of individual athletes and teams. Their product range includes tops, bottoms, outerwear, and accessories for various sports and activities.

Pros:

Stylish and modern designs that appeal to individual athletes.

High-performance fabrics for optimal comfort and performance.

Excellent moisture-wicking and breathability features.

Cons:

Higher prices compared to other manufacturers.

9. ProSphere: Personalized High-Performance Sportswear

ProSphere: Personalized High-Performance Sportswear

ProSphere is a well-known sportswear producer in the United States,
specializing in personalized high-performance sportswear for various sports teams, schools, and organizations. With a strong focus on innovation, quality, and customer satisfaction, ProSphere offers a wide range of customized apparel solutions, including jerseys, hoodies, sweatpants, and more. Their products are designed to provide comfort, durability, and style, making them an ideal choice for athletes and fitness enthusiasts alike.

Pros:

  • Rapid production and shipping.
  • High-quality, durable products.
  • Wide range of customization options.
  • Competitive pricing.

Cons:

Minimum order quantities may apply for custom orders.

10. Pacific Headwear: Customizable Headgear Solutions

Pacific Headwear: Customizable Headgear Solutions

Pacific Headwear specializes in customizable headgear solutions for various sports, fitness, and outdoor activities. With over 20 years of experience, Pacific Headwear offers a diverse range of products, including hats, visors, beanies, and scarves, all of which can be customized with logos, names, or messages. Their products are designed to provide comfort, functionality, and style, making them an excellent choice for athletes, outdoor enthusiasts, and promotional events.

Pros:

  • Wide range of customizable headgear products.
  • Exceptional customer service and account management.
  • Commitment to sustainability and eco-friendliness.
  • Fast turnaround times for custom orders.

Cons:

  • Limited product range for activewear beyond headgear.
  • Pricing may be higher for small or individual orders.

How to Partner with the Right Activewear Manufacturer Such as Berunwear?

Factors to Consider in Your Search

  • Experience and Expertise: Ensure the manufacturer has experience in producing activewear with similar materials and styles to your brand.
  • Quality Control: Look for manufacturers with robust quality control processes to guarantee high-quality products.
  • Certifications and Compliance: Verify if the manufacturer holds relevant certifications, such as ISO or WRAP, and complies with industry standards.
  • Minimum Order Quantity (MOQ): Determine if the manufacturer’s MOQ aligns with your business needs and budget.
  • Pricing and Payment Terms: Evaluate the manufacturer’s pricing structure and payment terms to ensure they fit your business model.
  • Communication and Language: Assess the manufacturer’s communication skills and language proficiency to ensure smooth collaboration.

Steps to Initiate a Partnership

  1. Inquiries: Reach out to potential manufacturers with a detailed inquiry, including your product requirements, quantity, and timeline.
  2. Sample Development: Request samples to test the manufacturer’s quality, material, and craftsmanship before committing to a bulk order.
  3. Bulk Orders: Once satisfied with the samples, place a bulk order and negotiate the terms, including pricing, delivery, and payment schedules.

Common Pitfalls and How to Avoid Them

One common pitfall when partnering with an activewear manufacturer is failing to communicate product requirements, leading to misunderstandings and potential quality issues. To avoid this, it’s essential to provide detailed specifications, including material, color, size, and packaging requirements. Additionally, ensure you have a clear understanding of the manufacturer’s production process, quality control measures, and shipping logistics to prevent unexpected delays or issues. By being thorough and proactive in your communication, you can build a successful and long-term partnership with your chosen manufacturer.

Conclusion

By considering the top 10 options listed above, you can ensure that you’re partnering with a reliable and high-quality supplier. Whether you’re looking for private label activewear, custom workout clothes, or wholesale apparel, these USA-based manufacturers and suppliers have got you covered.